IntegriCladd® Laser Coatings List

Laser Cladding Services LTD employs proprietary laser processes (IntegriCladd®) for applying various metal coatings as described in the list below. We are dedicated to extending the life of your high wear, high mortality components.

IntegriCladd®2001
Inconel ®600 — Nickel based Super-alloy

  • Ni-Cr-Fe alloy exhibiting resistance to corrosion and heat
  • Desirable combination of high strength and good workability
  • Used in applications from cryogenic to above 2000 F
  • Used in chemical and heat-treating industries, aeronautical field, electronic field and is standard material for nuclear reactors

IntegriCladd®2002
Inconel ® 625 — Nickel based Super-alloy

  • Ni-Cr-Mo alloy with excellent crevice corrosion, pitting, and high temperature oxidation resistance; suitable for service in severe environments
  • Maintains high strength and toughness in temperatures up to 1500 F and clads to a hardness of 18-20 HRC
  • Used in aerospace, power generation, chemical processing, oil and gas extraction, and seawater services

IntegriCladd®2003
Inconel ® 690 — Nickel based Super-alloy

  • High chromium (29%) Ni-Cr-Fe alloy exhibiting resistance to many oxidizing corrosive aqueous media and high temperature atmospheres
  • Applications include nuclear steam generators as well as sulphuric, nitric, and nitric/hydrofluoric acid processing

IntegriCladd®2004
Hastelloy® C-22 Nickel Alloy

  • Versatile Ni-Cr-Mo alloy with excellent corrosion resistance to wet chlorine and mixtures containing nitric acid or oxidizing acids with chloride ions; also offers resistance to process streams with reducing and oxidizing properties
  • Laser cladding provides a dense, crack-free, metallurgically-bonded surface that protects the substrate and will not spall
  • Hardness in the range of 40-45 HRC

 

IntegriCladd®2005
Inconel ® 718 — Nickel based Super-alloy

  • Age and precipitation harden-able Ni-Fe-Cr alloy with excellent corrosion and oxidation resistance and superior weldability; maintains excellent strength up to 1800 F
  • Widely used in aerospace, oil and gas extraction, and power generation
  • Ideal for thick build-up on valve components prior to hardfacing

 

IntegriCladd®2006   
Hastelloy® C-276 Nickel Alloy

  • Ni-Mo-Cr alloy with excellent corrosion resistance to localized corrosion to oxidizing and reducing media
  • Clads to a hardness of 12-16 HRC
  • Used in the chemical industries due to its excellent resistance to pitting and stress-corrosion cracking
  • Used in flue gas desulfurization systems because of its excellent resistance to sulfur compounds found in scrubbers

IntegriCladd®2007
Colmonoy® 5

  • Nickel-based hardfacing alloy with chromium boride
  • Hardness range of 390 Vickers
  • Applications include wear rings, plungers and dies

IntegriCladd®2008
Colmonoy® 88

  • Unique alloy contains Nickel with chromium tungsten borides and carbides for excellent abrasion and corrosion resistance
  • Used in high temperature, highly abrasive applications
  • With hardness in the range of 59-64 (HRC) it is used in pump plungers and sleeves, valve seats and extrusion screws

IntegriCladd®2010
Hastelloy ® B

  • Ni-Mo alloy with excellent resistance to hydrochloric acid at all concentrations and temperatures
  • Withstands hydrogen chloride, sulfuric, acetic and phosphoric acids
  • Excellent resistance to pitting and stress corrosion cracking
  • Used in chemical process applications in the as-cladded condition

IntegriCladd®3000
316 Austenitic Stainless Steel

  • Ideal for thick build-up and re-manufacturing of low-alloy steel mechanical components enduring high stresses
  • No cracking, no porosity, no deformation
  • Fully machinable with high chromium & nickel contents for good corrosion resistance
  • Withstands attack by many chemicals and solvents; inhibits pitting caused by chlorides

IntegriCladd®3001
431 Martensitic Stainless Steel

  • Ideal for crack-free wear-resistant build-up over low alloy steel mechanical components enduring high stresses
  • Laser-clad version finishes up to 52 HRC, much higher than spray or weld applied coatings (30-40 HRC)
  • Good combination of corrosion resistance, hardness, and toughness
  • High Chromium (16%) and low Carbon (0.2%) contents provide good oxidation resistance at high temperatures

IntegriCladd®8000
Tungsten Carbide Composites

  • Consists of 60% fine spherical tungsten carbide grains (hardness 3000 HV) homogeneously dispersed in a self-fluxing nickel matrix for as-clad hardness of 60-65 HRC
  • Withstands extreme sliding abrasion and can be ground for bearing applications
  • Proven to outlast nickel-base, cobalt-base, and chromium carbide weld overlays by a factor of 10
  • Nickel matrix can be substituted other metals

Click here to download a PDF file with more specs and photos of the Integricladd® 8000 Lasercladding process.

IntegriCladd®4001
Stellite® 1

  • Cobalt-based alloy with excellent abrasion resistance and good corrosion resistance
  • Maintains properties and hardness up to 1470 F
  • Applications include pump sleeves and expeller screws

 

IntegriCladd®4002
Stellite® 6 Cobalt Alloy

  • General purpose alloy effective against corrosion, erosion, and cavitation
  • Co-Cr-W alloy provides excellent self-mating, anti-galling properties
  • Laser cladding provides the hardness range of 46-50 HRC, and the hardness maintained at high temperatures

 

IntegriCladd®4003
Stellite® 21

  • Cobalt based alloy with excellent high temperature strength
  • Combats to galling, cavitation, erosion and corrosion with toughness Used extensively in the forging industry
  • Laser cladding results in hardness in the range of 37-42 HRC

 

IntegriCladd®4005
Ultimet® Cobalt Alloy

  • This Co-Cr-Ni-Mo alloy offers corrosion resistance comparable to Hastelloys as well as wear resistance (especially against cavitation erosion, slurry erosion, and galling) comparable to Stellite ® alloys
  • Laser cladding results in hardness of 30-50 HRC material can be work hardened to 53 HRC
  • Can be mixed with tungsten carbide to fight abrasion and severe corrosion phenomena

 

IntegriCladd®4006
T-800 Cobalt Alloy

  • This Co-Mo-Cr alloy features a hard inter-metallic laves phase in a softer matrix; can reach hardness 60 HRC and resist wear and galling up to 1825 F
  • Resists crevice corrosion and stress corrosion cracking better than austenitic stainless steels

 

IntegriCladd®5000
Titanium Grade 2

  • The most widely used Titanium in the industry providing good balance of strength and ductility
  • Excellent corrosion resistance in highly oxidizing environments
  • Excellent weldability
  • Applications include aircraft construction, heat exchangers, pumps and valves

 

IntegriCladd®5001
Aluminum-Bronze

  • Versatile material widely used for bearing surfaces or to resist fretting and cavitation
  • Can be laser clad onto bronze, cast iron, and steel
  • A variation of this coating exhibits excellent erosion, cavitation, and corrosion properties for use in high-performance marine engineering applications

 

IntegriCladd®7000
H13 Tool Steel

  • Ideal for crack-free build up of hot forming tools and dies; can be used for tool temperatures up to 1000 F
  • The most widely used hot work tool steel; provides good balance of toughness, high temperature strength, and wear resistance
  • Laser-clad application provides highest possible hardness up to 57 HRC

 

IntegriCladd®7054
CPM-9V® Tool Steel

  • This powder metallurgy version of AISI A11 tool steel contains less carbon and vanadium to improve toughness and creep resistance
  • Provides improved wear resistance and toughness over D2 cold work tool steel due to its vanadium carbide content
  • Laser-clad process results in homogeneous and high hardness up to 54 HRC deposit compared to conventional wrought and cast products
  • Can be used to improve forging and extrusion tooling operation up to 1000 F

 

IntegriCladd®7060
Durmat® 505 Tool Steel

  • This powder is a version of AISI tool steel provides superior wear resistance while maintaining toughness similar to that of D2 and M2 steels
  • Contains 10-11% fine primary vanadium carbides for as-clad hardness of 58-60 HRC
  • Offers twice the wear life of chromium carbide
  • Typical services include stamping, forming tools, knives, slitters, and wear plates

 

IntegriCladd®7065
VimCru®20 Bearing Steel

  • Cobalt-free high molybdenum super high speed steel designed for critical bearing services
  • Excellent high temperature hardness and brinelling resistance
  • Laser-clad process results in dense, crack-free deposit with hardness range of 63-65 HRC with uniformly distributed carbides for excellent wear resistance

 

 

NOTE 1: These are some of the typical coatings LCS currently utilizes. There are many others that can be specified for special applications.

NOTE 2: The information listed here is typical, and these are considered general guidelines. The performance and utilization vary depending upon the application.


 

lcs
Laser Cladding Services
5675 Guhn Road     Houston Texas 77040
800-856-8082

ISO 9001:2000 Certified

A business unit of Gremada Industries, Inc.


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